Kuyucak Textile operates in modern facilities that embrace advanced technology and sustainability principles in the field of environmentally friendly recycled yarn production. From raw material entry to every stage of production, we maintain high-quality standards, prioritizing respect for nature and humanity in our processes.
Kuyucak Textile's Modern Facilities and Production Process
1. Raw Material Entry:
We meticulously collect textile production waste from garment manufacturers after the cutting process and bring it to our facility. This process is the first step in giving new life to waste.
2. Fiber Opening:
We carefully sort the collected textile production waste by color and composition, ensuring that it does not contain elastane or different fibers. This sorting process is the cornerstone of our recycling process.
3. Sorting:
The sorted textile waste is cut into smaller pieces using a guillotine. This step is a preparation phase for converting waste into fiber form.
4. Cutter and Shifonoz:
The small pieces of textile waste are converted into cotton fiber in the fiber opening machine. This process marks the rebirth of waste and results in colorful cotton bales.
5. Blending:
The cotton fibers of different colors are blended and stored. This process ensures a homogeneous mixture of fibers.
6. Carding:
The blended fibers are carded to become more homogeneous. This stage forms the foundation of recycled yarn production.
7. Drawing:
The fibers from the carding process are drawn into finer and more uniform strands. This step is crucial for enhancing the quality of recycled yarn.
8. Open End Spinning:
The homogenized fibers are transformed into recycled yarn using the open end rotor spinning method. This method ensures the production of high-quality recycled yarn.
9. Packaging and Shipping:
The produced recycled yarn undergoes meticulous quality control processes, is carefully packaged, and prepared for shipment. This stage ensures that our products reach our customers safely.
At Kuyucak Textile, we use environmentally friendly and sustainable methods in recycled yarn production. With our modern facilities and experienced team, we continue to offer high-quality, eco-friendly products to both domestic and global markets. Each recycled yarn we produce is a reflection of our respect for the resources nature provides and the steps we take towards a sustainable future.
